What is load output on a solar charge controller?


For a long time, monitoring the amount of current reaching appliances has been available for large appliances only. This is from an assumption that only large appliances can get damaged by excess current. Unfortunately, even small appliances like phones led bulbs, and other devices that require a smaller amount of power to operate can be affected by excess current. 

In this article, we will discuss a concept known as load output. We will discuss what load output is, its importance, and instances where load output is used in our solar PV system. Stay tuned. 

What is load output on a solar charge controller?

The load output is a feature available in new charge controllers, mostly MPPT that allows you to regulate, monitor, and maximize the current reaching certain appliances either manually or automatically using algorithms. 

Most charge controller manufacturers assume there is no need to monitor the charging process of smaller PV systems. For example, you will rarely find features in controllers that check the voltage output of led bulbs or when charging phones. 

This is wrong as this system use power and can be affected by excess current. To curb these issues, some MPPT charge controllers have included a feature known as load output. This feature allows loads to be switched off and on depending on the charge available in the solar battery. 

There are two common methods that you can use to switch the load output on and off. 

  1. Use of relaysOpens in a new tab.

When choosing relays for your load output, consider the size of the load. 

Standard relays that can operate with a substantial load need a coil that keeps the contact closed against the tension of the spring. They also prevent contact arcing. With these relays, you need some electrical energy to close and keep the contact closed. 

You can also use latching relays that use the energy of the coil to keep the contact closed. Latching relays are however expensive and a bit larger. 

  1. Using a transistor

Metal Oxide Semiconductor Field Effect TransistorOpens in a new tab. (MOSFETs) are very small devices that can switch the load output very fast. They do not suffer from arcing problems and also a use very less amount of energy to close and keep the contact closed for long.

Switching the load output very fast can cause some disadvantages to the whole system and the device itself. 

Is the Output of the Controller AC or DC?

Charge controllers receive current directly from the solar panel. This means they operate in DC form. However, to power most appliances at home, the current needs to be converted into AC form. An inverter is used in that case. 

Modern charge controllers for the smaller system have a feature known as DC load output. This device is ideal for ensuring DC appliances such as street lighting are charged efficiently and protected from surges. 

Charge controllers for larger systems on the other hand do not have the DC-coupled loud output. They use the common features provided directly.

Do charge controllers Load Output Terminals Always Have Power?

Provided the charge controller is connected to a solar battery and both devices are in the right condition, then the load output terminal has power. 

On an occasion where the solar battery’s voltage is lower than that of the charge controller, the load controller automatically disconnects the load. 

Some charge controllers come with a manual switch. If the switch is turned off then the charge controller load output terminals will not have any power.

Why Solar Charge Controller Load Output Terminals May Have No Power?

There are three occasions where your solar charge controller load out terminals may have no power;

  1. If the solar battery and the charge controller are defective.
  2. The solar battery voltage is below the voltage of the charge controller. 
  3. Check the manual switch available is switched off. 

So if your solar charge controller load terminals are not registering any power, check the three perspectives. 

Conclusion

Charge controllers have many amazing features that are fully explored. Among the features is the load output found on modern charge controllers. This feature is ideal for smaller systems such as led light bulbs, phone chargin, and street lights.

Most solar PV system owners assume that only solar batteries connected to large appliances such as refrigerators need protection. This is further from the truth, even smaller appliances can make your solar battery orained. This is why you should connect your appliances to the charge controller load output terminals. 

Load output hhasan inbuilt switch wthatautomatically disconnects the load when the solar battery registers low voltage. Load output also makes monitoring of charging process for these smaller appliances easy. 

If you notice your solar battery has registered low voltage and the load is still receiving voltage, use the manual switches available on the charge controller. 

Alternatively ,if you notice your solar battery has adequate charge but the load terminal is registering no power, check if the manual switches are turned off.

Matt

I’m Matt, a computer and electronic embedded system developer. Currently, working as an electronic engineer. In my leisure time, I do love to blog about technology stuff. Specially, new advance high tech devices. Portable solar systems are one of topic that I love to investigate. They are becoming more powerful day by day which keep me alert.

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